2004 Nissan X-Trail - Clutch (Section CL) (18 pages)
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Manual Description
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL 14, sERVICE DATA AND SPECIFICATIONS (SDS) 17, recommended clutch fluid is brake fluid DOT 3” or DOT 4”, be careful not to splash brake fluid painted areas.
When removing and installing clutch piping, use Tool, use new brake fluid to clean or wash all parts of master cylinder operating cylinder, never use mineral oils such as gasoline kerosene, corrode the rubber parts hydraulic system.
After cleaning clutch disc, clean it with a dust collector, installing clutch cover clutch disc, cLUTCH DISC (Lack spline grease), dIAPHRAGM SPRING (Out tip alignment).
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING, rELEASE BEARING (Worn, dirty damaged), (QR engine model), EM-208 (YD engine model), use the chart below to help you find the cause of the symptom.
Check to see if clevis pin floats freely in bore clutch pedal, should not be bound by clevis clutch pedal, loosen lock nut and turn pedal stopper bolt, verify that clevis pin floats in bore of clutch pedal.
If clevis pin is still not free, remove clevis pin check, clevis pin removed step 2, check clutch pedal stroke for free range movement, with clevis pin removed, manually move clutch pedal up.
Down to determine it moves freely, if any sticking is noted, replace related parts (clutch pedal, and re-verifity that clevis pin floats freely in bore clutch pedal, check clutch hydraulic and system components (clutch master cylinder, clutch operating cylinder, clutch.
Withdrawal lever, clutch release bearing, etc, if any sticking or binding noted, repair or replace related parts necessary, if hydraulic system repair was necessary, bleed the clutch hydraulic system, power bleeder will not purge all the air system.
Install clutch pedal assembly and check to see clevis pin floats freely in bore clutch pedal, check clutch pedal for bend, damage, or a cracked weld, monitor clutch fluid level in reservoir tank make sure it, do not spill clutch fluid onto painted surfaces.
Wipe up immediately and wash the affected area with water, bleed the air operating cylinder, using one of the following methods, remove hose nipple, drain clutch fluid from reservoir tank remove hose.
Connect clutch tube to master cylinder assembly and temporarily tighten flare nut, install master cylinder assembly and tighten mounting nut to the specified torque, using a flare nut torque wrench, tighten clutch tube flare nut to the specified torque, attach clevis of clevis pin clutch pedal.
Attach snap pin clevis pin, after completing this procedure, inspect and adjust pedal height and then bleed clutch tube, remove spring pin, nipple and seal from cylinder body using, remove piston assembly return spring.
Damaged cylinder internal wall, foreign matter, wear, corrosion, pinhole, damaged or deformed nipple reservoir tank, apply rubber lubricant to internal surface of cylinder body, sliding surface of piston assembly, piston, apply silicon grease to push rod and install stopper.
Hand to prevent piston assembly popping out, install clevis to push rod and tighten lock nut to the specified torque, install seal and nipple to cylinder body.
Manual Description
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL 14, sERVICE DATA AND SPECIFICATIONS (SDS) 17, recommended clutch fluid is brake fluid DOT 3” or DOT 4”, be careful not to splash brake fluid painted areas.
When removing and installing clutch piping, use Tool, use new brake fluid to clean or wash all parts of master cylinder operating cylinder, never use mineral oils such as gasoline kerosene, corrode the rubber parts hydraulic system.
After cleaning clutch disc, clean it with a dust collector, installing clutch cover clutch disc, cLUTCH DISC (Lack spline grease), dIAPHRAGM SPRING (Out tip alignment).
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING, rELEASE BEARING (Worn, dirty damaged), (QR engine model), EM-208 (YD engine model), use the chart below to help you find the cause of the symptom.
Check to see if clevis pin floats freely in bore clutch pedal, should not be bound by clevis clutch pedal, loosen lock nut and turn pedal stopper bolt, verify that clevis pin floats in bore of clutch pedal.
If clevis pin is still not free, remove clevis pin check, clevis pin removed step 2, check clutch pedal stroke for free range movement, with clevis pin removed, manually move clutch pedal up.
Down to determine it moves freely, if any sticking is noted, replace related parts (clutch pedal, and re-verifity that clevis pin floats freely in bore clutch pedal, check clutch hydraulic and system components (clutch master cylinder, clutch operating cylinder, clutch.
Withdrawal lever, clutch release bearing, etc, if any sticking or binding noted, repair or replace related parts necessary, if hydraulic system repair was necessary, bleed the clutch hydraulic system, power bleeder will not purge all the air system.
Install clutch pedal assembly and check to see clevis pin floats freely in bore clutch pedal, check clutch pedal for bend, damage, or a cracked weld, monitor clutch fluid level in reservoir tank make sure it, do not spill clutch fluid onto painted surfaces.
Wipe up immediately and wash the affected area with water, bleed the air operating cylinder, using one of the following methods, remove hose nipple, drain clutch fluid from reservoir tank remove hose.
Connect clutch tube to master cylinder assembly and temporarily tighten flare nut, install master cylinder assembly and tighten mounting nut to the specified torque, using a flare nut torque wrench, tighten clutch tube flare nut to the specified torque, attach clevis of clevis pin clutch pedal.
Attach snap pin clevis pin, after completing this procedure, inspect and adjust pedal height and then bleed clutch tube, remove spring pin, nipple and seal from cylinder body using, remove piston assembly return spring.
Damaged cylinder internal wall, foreign matter, wear, corrosion, pinhole, damaged or deformed nipple reservoir tank, apply rubber lubricant to internal surface of cylinder body, sliding surface of piston assembly, piston, apply silicon grease to push rod and install stopper.
Hand to prevent piston assembly popping out, install clevis to push rod and tighten lock nut to the specified torque, install seal and nipple to cylinder body.
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