Download Engine Mechanical (Section EM)
Manual DescriptionPrecautions for Drain Engine Coolant 3, precautions for Disconnecting Fuel Piping 3, precautions for Removal Disassembly 3, precautions for Inspection, Repair Replacement 3.
Precautions for Assembly Installation 3, rEMOVAL OF LIQUID GASKET SEALING 4, use the Chart Below to Help You Find Cause, drive Belt Auto Tensioner Idler Pulley 13.
AIR CLEANER AND AIR DUCT 14, eXHAUST MANIFOLD AND THREE WAY CATALYST 19, fUEL INJECTOR AND FUEL TUBE 29, removal and Installation of Valve Oil Seal 56.
Removal and Installation of Front Oil Seal 57, removal and Installation of Rear Oil Seal 57, how to Select Piston Bearing83, hOW TO SELECT CONNECTING ROD BEARING84.
CONNECTING ROD BUSHING OIL CLEARANCE (SMALL END)92, sERVICE DATA AND SPECIFICATIONS (SDS) 100, pISTON, PISTON RING AND PISTON PIN 106, drain engine coolant when engine cooled.
Before starting work, make sure no fire or spark producing items are work area, release fuel pressure before disconnecting disassembly, after disconnecting pipes, plug openings stop fuel leakage, when instructed to use special service tools, use the specified tools.
Exercise maximum care to avoid damage to mating sliding surfaces, cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials, mark and arrange disassembly parts in an organized way for easy troubleshooting assembly, when loosening nuts and bolts, as a basic rule, start with the one furthest outside, then one diagonally.
Precautions for Inspection, Repair Replacement, before repairing or replacing, thoroughly inspect parts, use an angle wrench for the final tightening of following engine parts, crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches angular.
The torque value for these parts are preliminary step, ensure thread and seat surfaces are clean and lightly coated with engine oil, use torque wrench to tighten bolts nuts specification, when tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with.
Ones in center, then ones on inside and outside diagonally in this order, replace with new gasket, packing, oil seal O-ring, thoroughly wash, clean, and air-blow each part, avoid damaging sliding or mating surfaces.
Before assembly, oil sliding surfaces well, release air within route when refilling after draining engine coolant, before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine, after repairing, start engine and increase engine speed to check engine coolant, fuel, oil, exhaust.
After removing the mounting bolts and nuts, separate the mating surface using Tool remove old, be careful not to damage mating surfaces, in areas where the tool is difficult to use, use plastic hammer, if for some unavoidable reason a tool such flat-bladed.
Screwdriver is used, be careful not damage mating, using a scraper, remove the old liquid gasket adhering to the liquid gasket application surface mating surface, q Remove the liquid gasket completely from groove, liquid gasket application surface, mounting bolts, bolt.
Wipe the liquid gasket application surface and the mating surface with kerosene (lighting and heating use) to remove adhering moisture, grease foreign materials, attach the liquid gasket tube Tool, use Genuine RTV Silicone Sealant equivalent.